Far East Environmental Protection Equipment Co., Ltd
DRY-2012 semi-automatic pulp molding machine, evolved from DRY-2009 semi-automatic pulp molding machine, not only has capacities of DRY-2009, but also can integrate molding, shaping and edge-cutting machine according to custom’s requirement. What’s more, the additional automatic manipulator and automatic edge-cutting device improve the efficiency and reduce labor, which is special suitable for small and medium sized factories.
Application
Semi-automatic pulp molding machine can translate plants fiber or wood pulp into food packages such as western-style food, dish, bowl, box, supermarket vegetable tray and various beverage cup, coffee cup and more. The packages are suit for microwave oven, oven, frozen, and distillation. Besides, the package can be used in the fields of industrial and domestic
Item | Technical Parameter | Remark |
Exterior size | 4300*1250*2720 mm | Manufacturer offer |
Machine weight | 6.5T | Manufacturer offer |
Worktable size | 850*850mm | Manufacturer offer |
Installed capacity | 0.125KW | |
Cycle time | 60s | Calculating with standard 10 inch disk (20g) |
Qualified control range of product weight | ±1.5g-5g | Product standard weight (±1.5-5g) |
Maximum thermal power of hot pressing die | 160KW | Manufacturer offer |
The height of the product can be produced | ≦100 mm | |
Single day capacity of equipment | 250KG (25000) | Calculating with standard 10 inch disk (20g) |
Product quality qualification rate | ≧95% |
The process can be mainly divided into four steps.
1. First of all, translating pulp board into pulp liquor. The pulp board, after being reduced by hydraulic pulping machine, will come into slurry mixing tank to be mixed with food grade waterproof and anti oil additive before coming into slurry tank. The slurry delivery system will grout accurately and quantitatively, do hydraulic agitation homogenate, vacuum dehydration and molding.
2. Then, molding process. It’s a vital process contains quantitative slurry feeding, back flushing hydraulic homogenization and vacuum adsorption dehydration molding. With advanced technology adoption in forming die, perforation and uneven thickness is reduced during the molding. After molding, the tableware blank is transferred to the hot pressing solidification mold, and then dehydrated, dried and solidified.
3. Thirdly, finalizing process. With adoption of heat conducting oil-heating device for pulp molding tableware - patent energy saving technology from Far East (ZL 2008 2 0101990.8), it decreases power consumption to 30% and production cost of environmental protection pulp food containers to 70% of original. The process meets the requirement of food packaging hygiene and improves the efficient of energy utilization and the rate of finished products is above 98%.
4. Finally, edge-cutting process. After those four steps, the product will be inspected under factory requirement, transferred to disinfection, and packed to enter the storehouse.
